CUSTOMER STORY | AUTOMOTIVE

Volvo isolates the variables that degrade EV batteries from more than 1,400 sensors

To design an electric vehicle battery that is both efficient and durable, Volvo pushes prototypes through rapid thermal shocks. TIMi processes the telemetry of more than 1,400 simultaneous sensors to isolate what causes degradation.

OVERVIEW


The challenge.

Make sense of a massive flow of telemetry, and find the hidden variables.


Extreme thermal shocks

Prototypes are pushed to their limits in the lab, with rapid thermal shocks that simulate accelerated aging.


More than 1,400 sensors

Volvo needed to isolate which hidden variables cause battery degradation.

SOLUTION


What was done.

Raw stress-test data turned into engineering decisions.

R&D analytics

Predictive modeling processes the massive sensor data to isolate the variables that affect battery performance under thermal stress.

Iterative design loop

The insights dictate engineering and material choices for the next generation of batteries, in a continuous improvement cycle.

Factory floor

Proven in the R&D lab, the predictive capability was extended to the manufacturing floor, for heavy industrial tools.

RESULTS


What changed.

Degradation drivers identified, and a method that moved from the lab to the factory.

Degradation variables

The variables responsible for battery degradation are isolated.

Next generation

The results guide the engineering and material choices of the next batteries.

Beyond the lab

The same approach now supports the performance and maintenance of heavy industrial tools.

Testimonials


Their feedback

“Very fast on big data sets compared to other software, I have run 100’s of models for each of my difficult to solve root cause analysis projects, where big money was at stake in warranty costs.”

Artur G. – Data Scientist, Volvo Cars

USE CASES BEHIND THIS STORY


Read the method.

Asset Degradation Modeling

Icon illustrating Asset Degradation Modeling

Model how the condition of an asset evolves with use, and estimate its remaining life.

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Sensor Data Modeling at Scale

Icon illustrating Sensor Data Modeling at Scale

Model thousands of sensor variables together on a standard server.

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IoT Data Processing

Icon illustrating IoT Data Processing

Receive and process MQTT sensor streams on one or two standard servers.

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SEE FOR YOURSELF


Test it on your own data.

Run TIMi on your own data with a free trial, or talk to us about your case.

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